02-08-12 Page 1 of 22 3787827 If you have any queries regarding the installation of this product please contact the distributor from wh
02-08-12 Page 10 of 23 3787827 VEHICLE PREPARATION 20. Once satisfied with the cut of the flare, replace the headlight and the grill.
02-08-12 Page 11 of 23 3787827 VEHICLE PREPARATION 26. Unclip the headlight washer hose from the nozzle and remove both the headlight
02-08-12 Page 12 of 23 3787827 30. If vehicle is fitted with parking sensors cut out templates supplied with instructions. Place outer t
02-08-12 Page 13 of 23 3787827 33. Fit the fog light insert assembly to the bar using two M6 x 20mm black bolts, M6 flat black washers
02-08-12 Page 14 of 23 3787827 36. Clip the fog light assembly into the indicator bracket and fix in place using two M6 x 20mm black
02-08-12 Page 15 of 23 3787827 39. Run the hoses removed from the bumper through the bar being careful not to kink any lines. 40. Secur
02-08-12 Page 16 of 23 3787827 43. Remove the cap head screws retaining the gearbox to the winch drum. Carefully lift and rotate
02-08-12 Page 17 of 23 3787827 47. Remove the cir-clips from the bottom of the vertical rollers of the fairlead and push the pin upward
02-08-12 Page 18 of 23 3787827 52. Run the cables through the rubber grommets and connect to the winch as per wiring diagram supplied w
02-08-12 Page 19 of 23 3787827 56. Centralise the mounts so that the surface that mounts to the bull bar is vertical. 57. The mounts m
02-08-12 Page 2 of 22 3782929 TAKE NOTE OF THE FOLLOWING: THIS PRODUCT MUST BE INSTALLED EXACTLY AS PER THESE INSTRUCTIONS USING ONLY
02-08-12 Page 20 of 23 3787827 64. Attach the washer bottle bracket without the cage nuts to the right hand side impact absorber using
02-08-12 Page 21 of 23 3787827 68. Using a 10mm drill bit; drill the pinning bolt hole using the hole in the upright as a guide. 69. Fi
02-08-12 Page 22 of 23 3787827 74. Inner sensor mounting. If sensors are activating try to rotate slightly and re-test. Once all sensors
02-08-12 Page 23 of 23 3787827 WASHER BOTTLE GUARD FITMENT TO BULL BAR 77. Fit two M6 cage nuts to back surface of guards. Fit the was
02-08-12 Page 3 of 22 3782929 FITTING REQUIREMENTS REQUIRED TOOLS FOR FITMENT OF PRODUCT: POWER DRILL WITH 8 & 10MM BITS SCREWDRIVER
02-08-12 Page 4 of 23 3787827 USE PART no QTY DESCRIPTION IMPACT ABSORBER TO CHASSIS 3758047L 1 CHASSIS MOUNT BRACKET ASSEMBLY 3758047
02-08-12 Page 5 of 23 3787827 6151021 2 BOLT M8 x 20mm 6151132 2 NUT FLANGE M8 4581044 2 WASHER FLAT M8 180302 6 CABLE TIES USE PART No
02-08-12 Page 6 of 23 3787827 VEHICLE PREPARATION 1. Remove the grill and then the headlights from the vehicle. 2. Remove the flares
02-08-12 Page 7 of 23 3787827 VEHICLE PREPARATION 7. If fitting a winch the plastic air ram will need to be removed. Short loo
02-08-12 Page 8 of 23 3787827 VEHICLE PREPARATION 10. Find the clearance , indicator and earth wires for each headlight us
02-08-12 Page 9 of 23 3787827 VEHICLE PREPARATION 14. With all the wiring connections now made , feed the harness down so that it sit
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