Arb RD44 Bedienungsanleitung PDF herunterladen (Seite 3)

Table of Contents:

1

1

Introduction

3

1

.

1

Pre

-

Installation Preparation

3

1

.

2

Tool

-

Kit Recommendations

4

2 Removing the Existing Differential 5

2

.

1

Vehicle Support

5

2

.

2

Diffe

rential Fluid Drain

5

2

.

3

Removing the Axle

5

2

.

4

Marking the Bearing Caps

6

2.5

Checking the Current Backlash Amount

7

2

.6

Spreading the Differential Housing

8

2.7

Use of the Thrust Block

9

3 Bench Measurement 10

3.

1

Measurement for Pre

-

Load Shimming

10

3.2

Calculation & S

election of Shims

12

4 Installing the Air Locker 13

4.1

Installing the Carrier Bearings

13

4.2

Mounting the Ring Gear

14

4.3

Drilling & Tapping the Bulkhead Port

15

4.4

Assembling the Differential Carrier

16

4.5

Approximating the Backlash for Tube Position

17

4.6

Marking the Bearing Cap for Tube Clearance

19

4.7

Modifying the Bearing Cap

21

4.8

Final Air Locker Assembly

23

4.9

Final Backlash Checking

23

4.10

Profiling the Seal Housing Tube

25

4.11

Settin

g up the Bulkhead Fitting

25

4.12

Reinstalling the Axles

27

4.13

Bench Testing the Air Locker

28

5 Installing the Air System 29

5.

1

Mounting the Solenoid

29

5.

2

Running & Securing the Air Line

31

5.

3

Connection to the Bulkhead Fitting

32

6 Mounting & Connecting the Electrical System 34

6.

1

Mounting

the Actuator Switch(es)

34

6.

2

Wiring the Actuator System

35

7 Testing & Final Assembly 39

7.

1

Leak Testing

39

7.

2

Testi

ng the Air Locker Actuation

39

7.

3

Re

-

Sealing & Filling the Differential

40

7.

4

Post

-

Installation Check List

41

8 Parts List 43

8.

1

Exploded Assembly Diagram

43

8.

2

Itemized Parts List

44

1 2 3 4 5 6 7 8 ... 45 46

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